How Cooking and Depositing Technologies Are Evolving

Precision is the name of the game in modern confectionery manufacturing, especially when it comes to cooking. Temperature control, ingredient handling and batch consistency are critical for producing high-quality sweets—from delicate jellies to smooth fondant creams.

That’s where companies like Savage Bros come in. Their FireMixer-14 offers separate controls for kettle and product temperature, providing the level of precision needed to avoid overcooking or ingredient degradation. It’s ideal for artisanal products or heat-sensitive confections that demand accuracy and repeatability.

Other innovations include induction and infrared cooking systems, which allow for rapid and efficient heat transfer without the drawbacks of traditional gas or electric heating. These systems help preserve flavours, colours, and the structure of delicate formulations—especially important in plant-based or sugar-free confectionery where ingredients like polyols can be heat-sensitive.

Moisture control also matters. With improved steam management and vacuum cooking, manufacturers can retain moisture where needed (as in marshmallow or nougat) or reduce it for a longer shelf life—all while using less energy.

Depositing, too, has advanced rapidly. Modern systems are not just fast—they’re intelligent. Servo-driven depositing heads now allow for millimetre-accurate precision, while inline sensors monitor factors like viscosity and sugar concentration to ensure batch uniformity in real time.

Leading equipment manufacturers such as Aasted and Bakon Food Equipment are at the forefront of this shift. Aasted’s solutions are built to handle challenging ingredients like aerated mousses and delicate chocolate fillings, maintaining structure and texture throughout the depositing process. Meanwhile, Bakon’s automated nozzle-cleaning systems help prevent cross-contamination and reduce downtime between product changeovers—essential for manufacturers running diverse product lines on a single machine.

Sustainability is woven into every stage. Companies like BCH Ltd are pioneering ingredient-efficient depositing systems that minimise overuse and waste. Advanced control systems optimise flow and volume, ensuring that every deposit counts—literally.

Energy-saving is another priority. Induction heating, steam recovery, and inline monitoring systems are helping reduce operational costs and environmental impact. With smart platforms like Synexio (developed by Syntegon), manufacturers can track energy and resource use in real time, enabling more sustainable decision-making.

Whether it’s crafting filled pralines or scaling up soft-centred jelly production, the message is clear: automation and innovation are no longer optional—they’re essential.

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